This is in partnership with German engineering company Singulus Technologies, an expert in manufacturing optical discs, semiconductors and crystalline and thin-film solar cells.
Their objective is to commercialise the technology in South Africa and establish a fully-fledged photo-voltaic manufacturing industry in this country.
The timing could be fortuitous. After a slow start, the South African government has become increasingly supportive of solar technology. The government’s target of building 8.4 gigawatts of solar photovoltaic capacity by 2030, combined with the success of its large-scale tendering process in attracting investment to fulfil that goal, positions the country as the most attractive emerging PV market globally, according to analysis by IHS Technology.
Companies participating in the government’s REFIT program have to commit to 70% local content in their installations to get Industrial Development Corporation loans.
While thin film solar panels can be 30% cheaper than conventional panels, it is difficult to compete with imported product from countries where production is subsidised. For this reason Alberts would like the South African government to push local content requirements up to the 90% mark.
Alberts’ thin film technology design allows for the production of thinner and cheaper solar panels that are less reliant on silicon than conventional panels. The thin-film module includes a semi-conductor alloy, comprising five chemical elements. The total thickness of the active materials in the thin-film module is 3 microns, compared to the traditional first generation silicon technology with a thickness of more than 300 microns.
“Silicon is too expensive,” says Professor Alberts, speaking at the launch of the demonstration plant yesterday. “It would not be viable to build a plant manufacturing conventional panels in South Africa. The margins are too thin and to survive manufacturers would have to be vertically integrated.”
The demonstration plant will serve as the basis for the licensing of photovoltaic production facilities world-wide and in Africa,” says Alberts. Panels produced in the facility will be used internally and in facilities provided for investors such as the University of Johannesburg and the IDC.
“The panels we produce here are for demonstration purposes, we don’t want to compete with potential licensees.”
Negotiations are already underway with a number of investors and possible clients, he says. To commercialise the technology and build a plant capable of fabricating a million modules a year (equivalent to 100MW of power) would require an investment of R1bn.
In 2011 the University of Johannesburg, the IDC and the Technology Innovation Agency invested R180m in the project for the establishment of the pilot plant in Stellenbosch.
Commercialisation of the technology is one imperative; the other is ongoing research and development to ensure the technology remains at the forefront of the solar revolution. Over the twenty years of the product’s development, Alberts has trained over 18 (MSc and PhD) students, ensuring that key skills are produced for future generations.